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Power cable with cotton filler cords and copper conductor bundles
COTTON FILLER CORDS
Cotton Filler
Cords
It is a very effective, non-rigid and low-cost solution that could be an advantage when creating long wiring lines that do not require extreme durability.
White Cotton Filler cordsNormal Cotton Filler CordMulticolor Cotton Filler Cord
MORE DETAILS

Fillers are non-conductive filling elements used to maintain the round shape of the cable, stabilize its internal structure, and prevent the movement of components during installation or use. In addition, they act as shock absorbers against vibrations and can provide additional mechanical strength depending on the material. They are essential in fiber optic, power, and telecommunications cables. 

85% Cotton and 15% Polyester. 
67% Cotton and 33% Polyester. 
50% Recycled Cotton and  50% Polyester f ibers cotton filler cords and ropes.

Cotton Filler Cords: We work with different types of cotton tailor made for the customer. 100% cotton, cotton polyester (85% -15%), recycled cotton.

Maintains cable geometry.
Reduces internal movement.
Improves mechanical stability.
Compatible with extrusion and braiding processes.

Cotton Filler Cords for the central member of the cable. From 1,2mm to 8mm thickness, different types of cotton material and different coatings that customers request (waterproof, flame retardant and others).
Special coatings are available (waterproof, flame retardant and others).

TECHNICAL INFORMATION

Normal cotton filler cord

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Property Unit 1,6 mm 2,0 mm 3,0 mm 4,0 mm 5,0 mm 6,0 mm 8,0 mm Test Method
Tensile Strenght N 86 98 243 352 470 710 1.100 ISO–2062
Elongation % 9.7 9.7 12.1 12 13 11 11 ISO–2062
Diameter mm 1.6 2.0 3.1 4.0 5.0 6.0 8.0 Gili Test 12
Shrinkage % 4 4 4 4 4 4 4 ASTM D2259
Composition

Normal Cotton Colour & Pink Colour

Possible to produce in Waterproof, Flame retardant and other coatings

Application

Cotton Filler Cord for the central members of the cable.

Used for low, medium and high voltage power cables.

Can be customized as per individual requirements.

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Parameter Unit 1,6mm 2,0mm 3,0mm 4,0mm 5,0mm 6,0mm 8,0mm
Cord Weight m/Kg 714 625 278 179 125 100 66.66
Denier gr/9000mm 12.600 14.400 32.400 50.400 72.000 90.000 135.000
Tex gr/1000mm 1.400 1.600 3.600 5.600 8.000 9.000 15.000
Weight Coils Kg 30 28 30 30 30 30 30
Typical Lenght m/bob 21.420 17.500 8.340 5.370 3.750 3.000 2.000
OD of bob mm 400 400 400 400 400 400 400
Special Coatings Available